SLAUGHTER
PLANT INSPECTION COMMENTS
September 28, 2025
FSIS
Docket Clerk
Room 102, Cotton Annex Building
300 12th Street, SW
Washington, DC 20250-3700
Via
FAX (202) 205-0381 and mail
Docket
No. 98-009N
HACCP-Based Meat and Poultry Inspection Concepts: In-Plant
Slaughter Inspection Models Study Plan
S.T.O.P.-Safe
Tables Our Priority appreciates this opportunity to comment
on the critically important issue of inspection in the slaughter
plant, the point where the actual contamination of meat or
poultry products by pathogens of animal origin occurs. Among
S.T.O.P.'s founders are parents whose children died or were
severely injured from eating contaminated meat. We know first-
hand the devastating human toll of contaminated meat due to
sloppy slaughtering and fast line speeds and the limitations
of an inspection system that failed to address microbial contamination
of meat and poultry.
We
will begin our comments with some general statements about
HACCP as a whole and the role of inspection within a HACCP-based
slaughter production environment.
Definition
of HACCP
S.T.O.P.
has been a strong advocate for prevention of contamination.
We believe that the utilization of HACCP principals within
meat and poultry slaughter plants will help prevent contamination
and will lead to safer product. The establishment of performance
standards, coupled with routine microbial testing, is also
components that will lead to safer meat and poultry.
We
need to be very clear, however, about what HACCP is and what
it isn't. HACCP is a company's production management tool
that, when properly designed and implemented, should generate
safer product. In order for it to work, a company's HACCP
plan must address and control hazards indigenous or likely
to occur in that particular facility and in the product that
it produces.
HACCP
is not a replacement for inspection. Nor does the implementation
of a HACCP-based production system negate the need for inspection.
The company's responsibility is to produce a safe product.
The HACCP system is required to improve the probability of
this happening. It is the government's responsibility to inspect
product at key points along the process, and at the end, to
ensure that the process was under control and the safest possible
product is produced. This is achieved through organoleptic
and microbiologic inspection.
Definition
of Inspection
Webster's
Unabridged Dictionary defines inspection as
"1.
Careful investigation; critical examination. 2. Official
examination or review, as, the inspection of pork."
FSIS
is attempting to use HACCP as a replacement for inspection
by reducing the inspection process to one of verification
and oversight of the plant's HACCP plan. S.T.O.P. has never
supported an "oversight and verification" program
over actual inspection. We never have and never will support
a government inspection program that fails to look at actual
plant premises and animals on a continuous carcass-by-carcass
basis, but instead relies primarily on verifying company paperwork
and overseeing plant employees.
S.T.O.P.
has stated from the time that HACCP was a proposed rule that
we viewed HACCP as an "enhancement to and not a replacement
for" carcass-by- carcass inspection of livestock. The
government assured us that this was indeed the case. Secretary
Glickman stated at a July 6, 2025 press briefing announcing
the final rule that, "We will continue to look, smell,
feel, and touch, because the human factor cannot be ignored
from the inspection process." S.T.O.P. has stated ad
nauseum that consumers expect and deserve government-inspected
meat and not government-inspected paperwork. The sole role
of government should not be just oversight. We agree with
FSIS that there are certain functions that company employees
can perform that are currently performed by government inspectors,
thereby relieving some inspectors to perform different functions
or in different areas.
Nowhere
is the need for intense government inspection more necessary
than in the slaughter plant. The slaughter plant is the point
where contamination of meat by pathogens of animal origin
occurs. Cross-contamination can occur further down the line,
but it is in the slaughter facility where the most critical
need to prevent fecal contamination and the shipping of contaminated
product for further processing is needed. It is in slaughter
plants where the most intense surveillance must be paid to
see that all visible feces and ingesta is trimmed off and
also where microbiological testing is needed to detect invisible
bacteria. It is too late for actual contamination prevention
further down the line. You can control for cross-contamination
and for bacterial growth down the line, but the chance to
actually prevent initial contamination is at the point of
origin.
Re-deployment
of the Inspection Force
It
is precisely because of the critical importance of inspection
in slaughter plants that S.T.O.P. questions the Agency's proposed
plan to re-deploy many of the slaughter plant inspectors to
positions further down the food safety line. FSIS has stated
that one of its goals is to re-deploy inspectors to areas
currently not addressed in the farm-to-table food safety strategy
that it has adopted. Several areas specifically mentioned
by FSIS were transportation and distribution. But FSIS has
repeatedly failed to provide an accounting for 1.) the number
of inspectors they want to re-deploy; 2.) what positions they
will pull inspectors away from; and 3.) the positions that
the uprooted inspectors will be re-deployed to. Nor has FSIS
produced any studies to prove that any changes will result
in safer products. FSIS has made it impossible to intelligently
assess whether or not re-deployment is a positive or negative
strategy.
The
re-deployment situation is further complicated when trying
to factor in the announcement that FSIS made at the July 27,
1998 public meeting that they intend to raise the GS levels
for inspectors. S.T.O.P. asked about the ramifications to
the size of the inspection force that would result from higher
pay levels for the higher GS levels. FSIS acknowledged that
this would necessitate a cut in the number of inspectors but
that they didn't know just how many because they "hadn't
done the numbers yet." We find it difficult to believe
that a government agency, which must financially justify its
decisions, has not estimated the cost and impact of this proposal.
Furthermore, it is irresponsible to suggest a change like
this without knowing the effect it may have on public health
and safety.
S.T.O.P.
has been generally supportive of a strategy that would fill
food safety gaps. But we have never supported a strategy that
would fill gaps while creating new holes. We are especially
against weakening government inspection in slaughter plants,
the initial and most critical point in preventing contaminated
product from entering the food chain. We again point out that
it is "contamination management" and not "contamination
prevention" that occurs in transportation and distribution.
We are not saying that this area doesn't need attention; it
does. But FSIS has failed to show how it intends to staff
these areas and has not described, even in a general manner,
what tasks inspectors would be performing.
Any
change in inspection must be demonstrated to be an improvement
over the current system. FSIS should conduct risk assessments
on the proposed models to determine whether they will, or
will not, result in less contaminated product in the slaughter
plants than what we currently have. A risk assessment should
be conducted on a task-by-task basis of what is being given
up vs. what is being added. Any changes should be implemented
only if marked improvement in food safety is ascertained.
Inspector
Authority
S.T.O.P.
has received numerous letters and phone calls from dedicated
inspectors who are frustrated by having their decisions overturned
and a general lack of support from their superiors. These
inspectors are concerned about numerous, repeat violations
occurring within their plants. According to agency policy,
repetitive deficiencies of the same root cause are to be followed
up by a compliance investigation, but too often this doesn't
happen.
Secretary
Glickman stated in his January 18th address at S.T.O.P.'s
anniversary memorial service that plants would no longer be
given a thousand chances to "get it right"; that
government will be watching and they will "not hesitate
to close down those plants that refuse to take their food
safety responsibilities seriously." S.T.O.P. has no doubt
regarding the Secretary's commitment to food safety and the
sincerity of his remarks in advocating stronger enforcement
of food safety regulations. But it is not happening in the
real world.
One
of eight HACCP review teams responsible for visiting plants
during the first phase of HACCP implementation reported the
following situations to FSIS in June 1998 in their Close-Out
Report.
1.
"Nine NR's [non-compliance records] documented from
Jan. 26, 1998 to Feb. 12, 1998 were linked with repetitive
zero tolerance failures. IIC withheld inspection, contacted
DM, [District Manager] and Compliance was dispatched. Plant
was down till following Monday, when suspension action was
held in abeyance. Since Feb. 16, 1998 [until approximately
mid-May] an additional 25 NR's documenting zero tolerance
failures, but no further actions have occurred, and suspension
is still in abeyance. During interview of SVMO [Supervisory
Veterinary Medical Officer] IIC who withheld inspection
referenced above, the statement was made by him that he
did this once in his career, as instructed in his HACCP
training. An explanation for this statement is he would
NOT do this again, because the DO had instructed him he
no longer had the authority to take any withholding actions.
He must contact DO and any action would be initiated by
them. The reason the DO provided for these instructions
is that there are many other plants worse than this one
and they had not been shut down once, so could not justify
shutting plant down second time." (Sumpter, SC poultry
slaughter/processing plant)
2.
"IIC [Inspector In Charge] instructed slaughter inspectors
that the line could not be shut off unless there was feces
up to their elbows." (Columbus Junction, IA swine slaughter/processing
plant)
3.
"There was a barrier to initiate enforcement actions.
Example was that the IIC will not allow it and would have
a heart attack if we (inspectors) initiated any actions."
(Columbus Junction, IA swine slaughter/processing plant)
Consumers
are concerned that inspectors do not receive the necessary
support from superiors in order to do their job in protecting
their families from unsafe meat and poultry. They understand
the importance and necessity of government inspectors' decisions
having the support of their superiors. Inadequate support
undermines the authority the inspectors have in the plant.
Consumers
know that inspector authority is especially critical when
plant employees perform tasks previously done by government
inspectors. Government inspectors must have the authority
and support to demand immediate action to remedy situations
that could lead to unsafe food arriving on their tables. Without
this authority and support, there will be continuous erosion
of consumer confidence in the meat and poultry inspection
system, leading to increased concern about the safety of the
product itself.
Failure
of FSIS to Establish a Definition of "Carcass-by-Carcass"
Inspection
One
of the most troubling and problematic aspects of the slaughter
inspection models project has been FSIS's repeated refusal
to define the term "carcass- by-carcass" inspection
for livestock. FSIS has repeatedly stated that they will perform
according to the requirements of the Federal Meat Inspection
Act for both ante mortem inspection [Sec. 3 (a)] and post
mortem inspection [Sec. 4, 5 and 6]. Both call for all (emphasis
ours) cattle, sheep, swine, goats, horses, mules, and other
equines (ante mortem) and all carcasses and parts thereof
(post mortem), as articles of commerce which are capable of
use as human food, to be examined and inspected by inspectors
appointed by the Secretary. FSIS has also made it clear that
some functions currently being performed by government inspectors
can and will be done by company employees in the future. But
they have failed to identify, after repeated questioning,
which functions plant employees will perform and which will
be performed by government inspectors.
At
a very minimum S.T.O.P. expects government inspectors to be
looking at each animal carcass at the final rail and before
entering the cooler, to determine that the zero tolerance
standard for visible fecal contamination is being met. Fecal
matter on carcasses is the crux of the contamination issue.
Consumers will not accept industry self-inspection for fecal
matter, which at times necessitates stopping or slowing down
a line.
Furthermore,
there has been no scientific evidence given by FSIS that this
is sound, public health-based policy. It fails even being
a "reasonable idea". Under a program of industry
self-inspection with government sampling, much contaminated
product could be on consumers tables before a problem is even
detected. Unbiased government inspectors, responsible for
looking at every carcass, have a much higher likelihood of
stopping and catching contamination on every carcass.
Animal
Market Classes
FSIS
has stated that these new inspection models are for establishments
that "primarily" slaughter three specific market
classes of animals-market hogs, fed cattle (steers and heifers)
and young poultry (including turkeys). S.T.O.P. would like
to have the word "primarily" defined. It is important
to know if the definition is "more than 50%", or
"more than 75%" or "minimum 90%", etc.
We
want to reconfirm a statement made by FSIS at the July 27th
meeting, that animals that do not fall within these classes,
but which are to be slaughtered in the same establishment,
will be inspected under the current traditional system. This
would apply to plants currently involved in the models project
and any other plants that get involved in the future. It is
important that this be documented by FSIS in writing to avoid
any misunderstanding.
End
Product
At
no time should product be put on the market carrying the USDA
seal from plants in "study" mode unless it has been
re-inspected under traditional inspection methods.
New
Technologies
One
of the realities of this model project missing from FSIS documents,
is the utilization of new technologies that some of the pilot
plants will be using during the study. S.T.O.P. has long supported
the need for government to encourage companies to develop
new technologies that will lead to microbially cleaner, and
hence, safer, meat and poultry. The models as proposed, however,
do not provide adequate safeguards to the public health if
companies can institute new technologies at their own will
with the only prerequisite that they satisfy some debatably
arguable pathogen standards.
We
recognize that under the current system, good, new technologies
are often prevented or unnecessarily delayed from being implemented
in the most progressive plants. However, there must be some
mechanism in place that would assess a technology's effectiveness
and also control for both "new" and "old"
technologies' potential to intensify a contamination problem,
for example, by releasing airborne water or particles. Random
sampling further down the line will not fully address these
problems and the public's health and safety will be compromised.
FSIS
needs to work on this further. While we believe in the concept
of greater food safety through technological improvements,
we also recognize the potential for abuse by giving carte
blanche authority to plants to implement any technology at
will.
Furthermore,
some of the technologies going into the initial pilot plants
are not cheap. Does FSIS have a plan to assess the technologies
themselves, over and above the pilot study, to determine their
merit alone in the event the inspection models themselves
don't work out?
We
also question how has the use of new technologies been controlled
for in the model studies?
We
assume, and please correct us if we are wrong, that if the
pilot study fails, that FSIS will revert to the current inspection
system in the pilot plants. This is as it should be and, as
mentioned earlier in the animal market classes comments, should
be documented in writing. However, S.T.O.P. would hate to
see technological advances suffer because of the failure of
an alternate inspection process. FSIS needs to look at new
technologies separately.
I.
Microbial Study Project Plan
FSIS's
original plan was to conduct microbial sampling over a 12-week
period. That has now been cut down to 5-6 weeks. S.T.O.P.
questions the rationale behind this change.
There
are significant seasonality issues (as well as regional differences)
for the different animal pathogens that make the design of
this program nonsensical from a human health standpoint. To
have the most merit, the sampling should be conducted over
a 5-6 week period in each season of the year, and each market
class should be represented in different regions of the country.
Furthermore, the issue of species-specific pathogens is overlooked.
The
recently released 1997 Foodnet data reported that 46.3% of
human foodborne disease attributable to the seven pathogens
studied were from Campylobacter. Campylobacter
in poultry is the leading cause of food poisoning nationwide
and is not even addressed in this model study. In fact, according
to the March 1998 issue of Consumer Report, there appears
to be a reverse correlation between the presence of Salmonella
and Campylobacter.
FSIS
cannot expect S.T.O.P. or consumers to take seriously any
system of "reform" that does not address the number
one pathogen.
II.
Models Project
We
have several comments on the basic design of the project itself.
Under phase 1 of the model, plants have every incentive to
use top quality personnel who will be best able to do a job
equal to the government inspectors. These workers will be
trying hard to "prove" they can do it. Our concern
is that once the test period is over and the intense scrutiny
is past, that the incentive to maintain that level of performance
will be lost. Furthermore, with employee turnover, there is
no assurance that the caliber of personnel doing critical
food safety tasks will remain at the same level once the testing
phase is over and the model is fully functioning. With most
meat and poultry products on the market at a generic level,
there is little accountability built into the system and even
the best of intentions can fall by the wayside as market pressures
bear down on the company.
The
design of the slaughter model study is intrinsically flawed
because it is not self-limiting. There is no set number of
plants that have to go through the data collection in each
market class before all the data is collected and put out
for discussion publicly to see if the slaughter models are
working and encompass sound public health-based policy changes.
There is no point where it stops and gets analyzed.
Livestock
Inspection Models
The
summary section at the beginning of the Fed Cattle Slaughter
Inspection Models states, "All current procedures may
be considered for change as long as the Agency can fulfill
its responsibilities to ensure that the industry produces
safe, wholesome, and properly labeled meat and poultry products."
S.T.O.P. reminds the Agency of its legal responsibilities
that government inspection must be conducted on all (commonly
referred to as "carcass-by- carcass") livestock,
both ante mortem and post mortem.
Ante
Mortem Livestock Inspection Model
FSIS
is suggesting that industry responsibilities include separating
healthy from unhealthy animals and presenting only those healthy
animals for slaughter. We would agree that industry should
take on the "sorting" function but there must be
suitable controls in place to ensure that unhealthy animals
are permanently removed from the human food supply.
Employee
Certification
Employees
responsible for any functions that were previously done by
government inspectors must be adequately trained and pass
a certified program. This would include sorting in the ante
mortem stage. We want company management to "invest"
in these employees just as the consuming public is. These
employees and the plant management should take an oath stating
that they will perform according to the regulations, and if
broken, could result in fines and penalties, both civil and
criminal.
Employee
Whistleblower Protection
It
is critical to the public's health and safety that employees
responsible for performing food safety functions previously
performed by government inspectors have whistleblower protection.
We
ask government to set up a 1-800 line for company employees
to report harassment or pressure from employers to not comply
with the law.
FSIS
Veterinarian
An
FSIS veterinarian, not a company veterinarian, must be the
final determination of suspect animals in both steps 1 and
2, and must be on the premises at all times during hours of
operation.
In
step 1, FSIS inspectors are required to observe 100% of all
cattle at rest, 100% of abnormal animals in motion, and at
least 10% of normal animals in motion (this is after the establishment
has segregated normal from abnormal animals). This would fulfill
the requirements of the Federal Meat Inspection Act, which
requires that an inspector, appointed by the Secretary, examine
and inspect "all (emphasis ours) cattle, sheep, swine,
goats, horses, mules, and other equines before they shall
be allowed to enter into any slaughtering, packing, meat-canning,
rendering, or similar establishment, in which they are to
be slaughtered and the meat and meat food products thereof
are to be used in commerce;" [Sec. 3. (a)] because 100%
of the animals are being observed.
However,
in step 2, FSIS would function in an oversight and verification
mode only and would not be meeting the law as written since
it would not be observing 100% of the animals.
We
also have concerns about the need for heightened inspection
for abnormal cattle that are nevertheless considered suitable
for food. FSIS states that these animals will be held and
slaughtered as a separate group but it doesn't state whether
or not they will be inspected under the new model system or
under the current system. We maintain that abnormal animals
would fall outside the acceptable market classes for this
model study and hence would require the current form of inspection.
Post
Mortem Livestock Inspection Model
We
stated earlier that we understood and agreed with the concept
of plant employees performing some organoleptic tasks that
are currently being done by government inspectors. S.T.O.P.
cannot support the degree to which FSIS wants to re-delegate
these tasks and the level of oversight and verification that
they propose to do. FSIS is proposing that plant employees
do all of the organoleptic tasks and that "FSIS will
oversee and verify that establishment slaughter process control
systems meet organoleptic and microbial FSIS regulatory standards."
That is the role of inspectors during the post mortem stage
as defined by FSIS in this model. Period. Consumers do not
consider this to be inspection.
Furthermore,
there is no substantiation that switching to company employees
performing organoleptic tasks, with FSIS providing oversight
and verification, will lead to safer meat and poultry supply.
These measures appear to address an economic issue for FSIS
and not food safety.
"Hypothetical"
Slaughter Inspection Models
At
the July public meeting on the HACCP slaughter models, "current
system" flow charts and FSIS-created "hypothetical"
models were distributed. This was done for both poultry and
livestock. We have attached them to our comments.
S.T.O.P.
is frankly appalled at the de-regulation measures contained
in the livestock slaughter inspection model created by FSIS.
Under the current system, FSIS inspectors handle all ante
mortem inspection functions including having the FSIS veterinary
medical officer make final determination if suspect livestock
should be withheld from slaughter. Also under the current
system, FSIS inspectors examine all heads, carcasses and viscera.
Lastly, FSIS inspectors check that the zero tolerance standard
for visible fecal contamination is met for each and every
carcass (100%) at the final rail, prior to the carcass being
allowed to enter the cooler.
The
livestock slaughter inspection model, created by FSIS, is
completely unacceptable to consumers by creating an industry
self-policing environment. It fails to meet any definition
of "carcass-by-carcass" inspection by government
employees. At no point on this model does FSIS look at each
and every animal or carcass. In this model, ALL ante mortem
and post mortem functions are performed by plant employees,
with FSIS inspectors operating strictly as verifiers and overseers.
In
addition, the final rail has been completely removed. Carcasses
will be allowed into the cooler without a government inspector
looking to see if there is visible feces on the carcass. Instead,
verification of the zero tolerance standard will be done by
CHECKING 10% OF THE CARCASSES IN THE COOLER WHERE CARCASSES
ARE ALL TOUCHING AND POSSIBLY CROSS-CONTAMINATING EACH OTHER.
S.T.O.P.
questions how removing the final rail and gutting the zero
tolerance program will improve food safety. Furthermore, we
are exceedingly angry and disappointed by the agency's disingenuous
marketing approach of this model. At the July public meeting,
FSIS attempted to put a positive spin on this model by saying
that if they could free up inspectors on-line, then they would
be able to increase inspection for zero tolerance up from
the 10% level. This is a clear distortion of the facts. The
current level of inspection for the zero tolerance standard
in livestock is 100%. FSIS, in its "hypothetical"
model, reduced the level of inspection for visible fecal contamination
by 90% and then attempted to look like a hero by espousing
a desire to "increase" the level of inspection for
zero tolerance up from 10%. We are outraged that FSIS would
attempt to dupe the public in such a manner. It is acts like
this that have led the public to lose confidence in the government.
Poultry
Inspection Model
One
of the strongest impediments to successful public health-based
change in meat and poultry inspection in this country is our
historic but incorrect notion and insistence that meat (livestock)
and poultry products be treated "equally" or the
same under inspection. They are very different entities with
distinct differences in pathogens and contamination issues
as well as there being an enormous difference in volume. It
is wrong, wasteful of resources, and limiting in terms of
developing the best models for inspection change to continue
down this archaic path of species equality.
It
may very well be that because of the characteristics unique
to the poultry slaughtering process, that a different level
of government inspection would be adequate than that for livestock.
Whereas the level of government inspection detailed in the
poultry model, combined with added protections such as company
employee whistleblower protection, certified training programs
for plant employees and a joint committee of industry, government
and consumer representatives to debate new technologies, would
be acceptable to the consumer community, it would not be considered
acceptable or adequate for livestock slaughter.
Conclusion
Secretary
Glickman is quoted in a January 25, 2025 Associated Press
article saying, "Rather than catching problems after
they occur, we will now focus on preventing problems in the
first place." S.T.O.P. agrees that prevention is a key
component of a food safety program, but it must be coupled
with inspection to ensure that preventive measures work. Consumers
want the unbiased assurance that government inspection can
provide. It is important to remember that the poor condition
of the food supply is primarily a reflection of the industry's
practices.
The
preventive measures taken under HACCP are designed by the
industry for individual production lines. The government is
not checking the plans or identifying CCP's. This increased
industry flexibility and responsibility must be balanced by
an inspection program that assures the public that the product
meets government standards. This is particularly important
because the industry has not demonstrated that it can be held
responsible for food safety.
To
this day, a significant amount of meat and poultry products
are sold without origin labels. Cases of foodborne illness
are rarely linked to the source of contamination. Even when
tainted food is linked to a processor or retailer, the chances
of determining the source of contaminated raw materials are
very slim. There is very little industry accountability. Without
accountability, the market pressures that encourage the development
of improved products will not materialize.
There
is no better way to prevent tainted product from reaching
the consumer than actually checking the products and the environment
and systems under which they are produced and allowing only
those products that meet government standards to be released
into the marketplace. USDA has a continual inspection mandate
and labels products with an "inspected and approved"
federal government seal. The seal reflects the design of the
USDA program: requiring government approval of all meat and
poultry products before they reach the consumer. Other government
programs merely urge good practices, make spot checks, and
chase after contaminated product once it has reached the marketplace
and perhaps sickened or killed innocent consumers. While we
agree that some inspection tasks could be improved, we strongly
urge the government to avoid the catastrophic mistake of weakening
the strongest consumer protection inspection effort by allowing
meat and poultry production without continuous inspection,
spot checks rather than complete examination of product and
facility, and recall rather than verification of efficacy.
Respectfully
submitted,
Nancy
Donley
President
and mother of Alex (1987-1993)
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