JUICE
SAFETY COMMENTS
January 19, 2025
Dockets
Management Branch (HFA-305)
12420 Parklawn Dr., Rm 1-23
Rockville, MD 20857
Fax: 301-827-6870
RE:
Docket No. 97N-0511
(Technical Meetings on Juice Safety/Juice HACCP)
Safe
Tables Our Priority is a nonprofit, grassroots organization
consisting of victims of foodborne illness, family, friends
and concerned individuals who recognize the threat pathogens
pose in the U.S. food supply. We count among our members victims
of outbreaks from E. coli O157:H7 contaminated juice.
S.T.O.P.'s mission is to prevent unnecessary illness and loss
of life from pathogenic foodborne illness. We have previously
issued comments on this topic for:
- the
February 3, 2025 docket on the topic of juice safety;
- he
September 12, 2025 docket for FDA's Notice of Intent on
Juice Safety;
- the
May 26, 2025 docket on FDA's Proposed Rule on Juice Labeling;
- the
August 7, 2025 docket on FDA's Proposed Rule for Juice HACCP.
Today,
we are writing to comment on issues raised at two public meetings
directed at minimally processed citrus juice producers in
November 1998 that have a direct impact on the juice HACCP
rule. S.T.O.P. strongly supports FDA's efforts to improve
juice safety through juice labeling and juice HACCP.
Our
comments today are organized as follows:
I.
Executive Summary
II. Background on Outbreaks and Juice Contamination
III. Flaws in FDA's Target Market Analysis
IV. Exclusion of Key Markets from The Rule
V. De Facto Selection of 5-Log Killstep
1. Who are the at-risk consumers and do they drink 100 ml
of juice daily?
2. What is the anticipated pathogen load prior to measuring
the reduction?
3. From which point is the 5-log reduction measured?
4. What are the target pathogens?
VI. When is a 5-Log Killstep Not A 5-Log Killstep?
A. Identify Pathogen Load and Starting Point of Reduction
Measurement
B. Culling/Grading Should Not Be Considered A Reduction
Step
C. A Single Killstep is Not Equal to a Cumulative Reduction
Method
D. Assumption that the Interior of Citrus Fruit is Sanitary
VII. End Product Testing Requirements
VI. Motivating Industry: Current Education Efforts Toward
Juice Producers are Inadequate
VIII. In Conclusion
I.
Executive Summary
- FDA
needs a single table describing juice outbreaks in terms
of their sources, causes, and the ages and severity of illnesses
in the victims.
- New
data from the Irvine meeting suggests FDA has underestimated
the size of the retail market for unpasteurized juices;
FDA should revise its target markets for the rule accordingly.
- New
data from the Florida meeting suggests significant potential
for contamination in small juice businesses; FDA should
revise its target markets for the rule by including juice
bars and conducting microbial inspections of juice processing
conditions at juice bars, restaurants, and grocery stores
- FDA
appears to have determined that a 5-log reduction is sufficient.
S.T.O.P. disagrees based on several elements of the NACMCF
recommendations that have not been adequately defined to
ensure that juice is treated to remove pathogens to a level
of safety. Data suggests that a 5-log reduction will not
be sufficient for many children under the age of 1. Based
on the latest data, FDA should reexamine the 5-log killstep
in favor of a more prudent 6-log killstep
- S.T.O.P.
believes that FDA must establish a set of prerequisite conditions
which fruit must meet prior to being considered part of
a reduction process in order to ensure consistency in the
safety of minimally processed juice.
- Culling
and grading should be considered part of the prerequisite
conditions and specifically not part of the approved reduction
methods.
- Multistep
reduction methods are inherently less safe than a single
killstep, all other things being equal, but especially under
conditions where the steps are separated by vast time, temperature
and location differences.
- FDA
and industry appear to be establishing current citrus juice
reduction standards based on the assumption that the interior
of the fruit is sanitary. S.T.O.P. is concerned that science
has recently shown that fruit can be contaminated through
stem scars and that if the "sanitary interior"
proved to not be true, many of the proposed multistep reductions
would be insufficient to provide safe juice.
- S.T.O.P.
urges FDA to support E. coli O157:H7 and Listeria
monocytogenes as target organisms unless more resistant
organisms are identified. FDA should set zero tolerance
performance standards for these organisms. Testing for O157:H7
should be conducted with enrichment broths and the latest
technologies as recent data from alfalfa sprout meetings
is showing that organisms can be damaged and survive but
not grow on commonly used selective media.
- FDA
needs to build a basic "education" presentation
into every meeting it holds with industry to explain the
issues that have brought industry to this point. This will
help ensure that producers understand FDA's motivations.
II.
Background on Unpasteurized Juice Outbreaks and Contamination
S.T.O.P.
would like to reiterate a point raised in our last comments
that FDA should publish a list of outbreaks in a tablular
format (please see our preferred, expanded example format
in our Juice HACCP Comments, dated August 7, 2025). Data included
in this table should give a rough breakdown of ages of victims
as well as the seriousness of their illnesses, along with
the size of the producer involved and the implicated cause
of the contamination. It should be verified by the CDC.
U.S.
outbreaks and recalls related to fresh juice include:
| Date |
Organism |
Juice
Type |
States |
Cases |
| July,
'89 |
Salmonella |
Orange |
NY |
69 |
| Oct.,
'89 |
Unknown |
Orange |
CO |
22 |
| Fall,
'91 |
E.
coli O157:H7 |
Apple |
MA |
23/4/0 |
| Nov.,
'93 |
Unknown |
Orange |
OH |
23 |
| Oct.,
'93 |
Cryptosporidium |
Apple |
ME |
213 |
| May-June,
'95 |
Salmonella |
Orange |
FL |
60 |
| Oct.,
'96 |
E.
coli O157:H7 |
Apple |
CT |
10/2/0 |
| Oct.,
'96 |
Cryptosporidium |
Apple |
NY |
32 |
| Oct.,
'96 |
E.
coli O157:H7 |
Apple |
WA |
6 |
| Aug.-Nov.,
'96 |
E.
coli O157:H7 |
Apple |
BC,
WA, CO, CA |
70/14/1 |
| Oct.,
'97 |
E.
coli O157:H7 |
Apple |
MI |
Recall |
These
outbreaks are all mentioned in a combination of the juice
HACCP and juice labeling proposed regulations.
Numbers
above with slashes indicate total cases, cases of HUS, and
deaths in O157:H7 outbreaks for which the information is available.
The U.S. data would be supplemented by international data,
possibly in a separate chart, indicating for example that
there have been at least two more outbreaks associated with
apple cider in Canada, one of which was ongoing in November
of 1998. Also of note, it was reported that Odwalla had found
evidence of Listeria monocytogenes in its unpasteurized
juices prior to the E. coli O157:H7 outbreak caused
by that company.(1) Thus, identified contamination
in citrus juice has not just been limited to Cryptosporidium,
Salmonella and E. coli O157:H7.
However,
outbreak and recall data alone do not convey the widespread
nature of contamination in unpasteurized juice. An investigation
of U.S. cider producers showed fecal-related contamination
(fecal coliforms and generic E. coli) in 14% of finished
product under tests conducted in 1997-1998.(2) In U.S.D.A.
and Florida Department of Agriculture inspections, 4% of samples
representing 5% of firms failed basic sanitation tests.
(3) In short, contamination in unpasteurized juices is NOT
a problem that has been resolved either in Florida or around
the country. Therefore, consumers expect FDA to implement
regulations that will introduce added safety to this market.
III.
Flaws in FDA's Target Market Analysis
Relative
sizes of various juicing businesses reported at the California
and Florida meetings suggest FDA's economic analysis on the
impact of juice hazards is flawed.
FDA's
juice economic analysis provided initial estimates that only
70 million gallons of minimally processed juice were produced
annually (98% of the market is pasteurized, according to many
FDA documents) in the United States, and that 14 percent of
minimally processed juice (10 million gallons) would be exempt
from the HACCP rule but would be covered by the labeling rule.
(4) FDA also estimated there are approximately 13,000 chain
grocery stores of which it calculated 10% or 1,300 might be
processing and selling packaged minimally processed juice.(5)
It identified 34,100 independent grocery stores and supermarkets
and calculated that 5% of these or 1,700 independent stores
might be affected be affected by the rules because they would
be producing minimally processed juice. Thus, FDA's
assessment was that 7 million gallons per year were produced
by grocery stores, restaurants or juice bars ("independent
stores").
At
the Irvine citrus juice meeting, held by FDA in November of
1998, new data on the retail market was provided by Juice
Tree Company,(6) which indicated that the top three manufacturers
had sold "30,000 knife cutting juicers for small commercial
juice situations around the country." These juicers can
process 14 oranges per minute. From the transcripts, it is
not entirely clear whether just one of the top three had sold
30,000 units or whether all of the top three manufacturers
had sold 30,000 in total.
Assuming
that there are "only" 30,000 units around the country,
if each orange produces 2 ounces of juice, the machines would
run at 28 ounces per minute or 1640 ounces (= 12+ gallons)
per hour. If each store only runs its juicer for one hour
per day every day of the year, 12 gallons per day * 365 days
per year would yield 4380 gallons per machine. At 30,000 machines
in distribution, the production of juice from small commercial
juice situations around the country would be: 131,400,000
gallons per year. Even if we HALVE the amount of juice produced
by these juicers because, for example, oranges actually only
yield 1 ounce of juice or they only operate for a half hour,
this small commercial juice production would be in excess
of 65 million gallons, or almost equal to the entire production
FDA has estimated for minimally processed juices.
According
to Dr. Mohamed Ismail of the Florida Department of Citrus,(7)
Florida divides its unpasteurized juice market into three
segments. The first segment is the fresh fruit citrus industry
which consists primarily of 100 packinghouses shipping fruit
all over the world. These packinghouses also resell fruit
to U.S. retail facilities that turn it into juice. A second
segment is the gift fruit shipping industry which consists
of "approximately 300 vendors ranging in size from a
small one room store to large operations complete with packinghouse
equipment and even candy manufacturing facilities and fresh
juice extraction." According to the transcripts, "almost
all" of these roadside vendors sell unpasteurized juice.
The third and last segment is the large volume, unpasteurized
juice producers. "Fresh juice is packaged in various
size packages and shipped under refrigeration. Some of businesses
also ship fresh squeezed juice in refrigerated tankers for
packaging elsewhere." It would appear that the retailers
buying from the packinghouses, and the gift fruit shipping
industry may be representative of the types of businesses
buying juicing equipment.
S.T.O.P.
strongly advises FDA to reexamine its quantifications of the
unpasteurized juice market in the light of the volume of juicing
equipment distributed around the country. It is clear that
the retail market, whether through grocery stores, restaurants,
or other retail situations such as roadside gift fruit shipping
businesses, has been grossly underestimated.
IV.
Exclusion of Key Markets from The Rule
As
S.T.O.P. has indicated in multiple sets of previously submitted
comments, FDA's juice HACCP plan as initially proposed excludes
key segments that represent a significant threat to public
health.
Inspections
conducted by the USDA and Florida Department of Agriculture
reveal the following types of generic E. coli contamination:
"Out
of the last couple of years in looking at 452 samples, or
300 individual firms, we have only found 20 samples that
were positive for E. coli, which is roughly about 4 percent
of the samples, or roughly about 5 percent of the firms.
What type of firms were these E. coli detected in? Well,
of these firms, 12 samples, or nine of the firms, were classified
as gift fruit shippers, three of the firms were small markets,
three firms or four positive samples were from retail chains,
and one was from a small juice bar. If you break it down
even further, you'll see that four of the gift fruit shipper
firms could be classified as a small processor, where five
firms were just, basically, what we classify as a gift fruit
shipper, maybe a small stand."(8)
To
give you a better sense of these numbers, we present them
in a table:
| Type
of Processor |
Number
with Contamination |
| Gift
Fruit Shippers - Small Processor |
4 |
| Gift
Fruit Shippers - Small stand? |
5 |
| Small
markets |
3 |
| Retail
chains |
3 |
| Small
juice bars |
1 |
In
short, what USDA and the Florida Department of Agriculture
found was at least 13/16 of contamination qualified as small
business/retail outlets.
Once
again, we point out that we have not seen FDA's internal report
on unpasteurized apple cider inspections, mentioned in the
final Juice Labeling Rule, but we believe that the 14% of
contaminated samples identified may add additional data that
supports the premise that small businesses, grocery stores
and juice bars are as likely, if not MORE likely, to cause
outbreaks as larger producers. In the above mentioned apple
cider outbreaks and recalls, at least two outbreaks (CT, MA)
and a recall (MI) were caused by small producers.
Based
on analysis of 30,000 knife cutting juicers sold around the
country, either the grocery store segment is dramatically
larger than FDA has estimated OR juice bars and restaurants
are considerably larger, but the fact stands that FDA has
underestimated the amount of unpasteurized juice consumed
through retail segments in the United States. Likewise, as
many of these operate selling juice by the glass, the retail
exemptions proposed will allow a significant percentage of
these to operate without either HACCP OR a label. According
to the economic analysis (page 24264), "FDA estimates
that the exemption from the HACCP rule for retailers and small
retail processors will affect 14 percent of the volume of
unpasteurized juice." This estimate now appears to be
just plain wrong.
It
is imperative that small producers and retail outlets be included
in the juice HACCP regulations in order to ensure
the safety of juice in the United States. S.T.O.P. finds it
inexcusable that FDA continues to ignore the juice bar market,
and within that market, the wholesale of unpasteurized juices
and purees to retail vendors. Similar to its investigation
of cider producers, FDA needs to carry out an industry-wide
investigation of juice processing sanitary conditions at juice
bars, restaurants and grocery stores to justify that these
juicing facilities do not deserve closer scrutiny.
V.
De Facto Selection of 5-Log Killstep
Based
on FDA's promotion of a 5-log killstep to industry at the
citrus juice meetings, it appears that FDA has already concluded
that a 5-log killstep is sufficient. S.T.O.P. has argued in
previous documents that a 5-log killstep may not be sufficient
and that a 6-log killstep would therefore be more appropriate.
The selection of a 5-log killstep on the part of the NACMCF
was based on several assumptions that FDA has not gone back
to reexamine publicly. One of the NACMCF's conclusions was:
"The
Committee believes that a tolerable level of risk may be
achieve by requiring an intervention(s) that has been validated
to achieve a cumulative 5 log reduction in the target pathogen(s)
or a reduction in yearly risk of illness to less than 10-5,
assuming consumption of 100 ml of juice daily."
Four
critical factors are left out of this relatively simplistic
conclusion:
1)
Who are the at-risk consumers and do they drink 100 ml of
juice daily?
S.T.O.P.
points out that the target community that FDA seeks to protect
with its ruling include the elderly, the immune impaired and
children who need pathogen-free juice. In a letter from Roger
Suchyta, Associate Executive Director of the American Academy
of Pediatrics, to the FDA, dated 1/31/97, the AAP indicated
that:
"A
recent unpublished survey of mothers of children less than
6 months of age showed that 70% of babies less than 6 months
of age drink juice, and 20% of those babies drink at least
16 ounces of juice a day. Ten percent of the infants drink
24-42 ounces of juice a day. The survey also assessed juice
consumption in infants 7-12 months of age. One hundred percent
of these infants consumed fruit juice and 20% consumed at
least 12 ounces a day with 15% consuming more than 15 ounces
a day."
Note
that the 100 ml daily consumption estimated by the NACMCF
is roughly 3 ounces of juice. This survey data indicates that
20% of the most at-risk group drinks more than 5 times
the NACMCF estimated amount of juice PER DAY. It would appear
from the data as well that as babies transition from the first
six months to the second six months of life, they consume
more juice. These unlabeled products could still carry harmful
bacteria that might be lifethreatening to children. Therefore,
a 5-log reduction would be insufficient for this vulnerable
at-risk group.
2)
What is the anticipated pathogen load prior to measuring the
reduction?
In
its recommendations, the NACMCF also suggested that there
was a need for "baseline studies in the incidence of
human pathogens on fruits and vegetables, particularly those
used in juice processing." (9) This research would be
valuable to establish an anticipated microbial/pathogen load
that would be going into the killstep or reduction process.
Without a clear mandate by FDA disallowing the use of drop
fruit and specifically requiring employment of other procedures
we recommend below, it is completely unclear what the initial
load on the fruit going into the process will be and therefore
whether a 5-log killstep will suffice.
According
to Dr. Martha Roberts, Deputy Commissioner for the Florida
Department of Agriculture and Consumer Services,(10) in USDA
and Florida Department of Agriculture inspections, of 452
samples of minimally processed citrus juice from 300 producers,
20 samples were found to be positive for generic E. coli.
Of these samples, at least two had high microbial loads, and
of these, at least one had microbial loads in EXCESS of the
NACMCF assumption.(11) While we have not been given access
to the FDA's study of cider producers, we suspect that FDA
may have found greater levels of contamination in the fecally
contaminated juice identified in 14% of finished cider products
tested in 1997-1998(12) than have been found in Florida unpasteurized
citrus juices. As FDA knows, the presence of fecal contamination
is strongly linked to the presence of pathogens.
This
data suggests that some juice producers presently use fruit
or processing that is so unsanitary that a 5-log reduction
may not ensure safe juice. Indeed, "juice" grade
fruit is by definition fruit that has a lower overall caliber
of quality than commercial grade fruit. While some of this
fruit may merely be the wrong size, odd shapes, crevices,
puckers and blemishes can make this type of fruit harder to
sanitize. FDA needs to be sure that the microbial load going
into the reduction process will not overwhelm the purpose
of the reduction process and result in unsafe juice.
3)
From which point is the 5-log reduction measured?
FDA
has not established a clear "start point" from which
point in the processing (from growing the fruit to packaging
the juice) the 5-log reduction can begin to be measured. As
a result, all reduction methods, no matter how filthy the
initial fruit, are being included by producers as counting
toward the cumulative reduction. One company can start measuring
a 5-log reduction from when they pick the fruit up off the
ground. Another company can be measuring its 5-log reduction
after hand-picked fruit is transported under refrigerated
conditions and then culled at the plant. Indeed, under the
cumulative method, a cider producer could claim 1-3 logs of
reduction through culling, brushing and washing and then only
need to conduct a 2 log heat step to claim a 5-log reduction.
FDA must set a calibration point from which to measure the
reduction.
4)
What are the target pathogens?
Lastly,
FDA has not clearly identified a target pathogen. At the Dec.
16-17, 1996 meetings, the issue of target organisms was also
raised. There, the NACMCF had also concluded:
"In
the absence of specific pathogen-product associations, the
committee recommends the use of Escherichia coli
O157:H7 or Listeria monotcytogenes as the target
organisms, as appropriate."
FDA
must select target pathogens that make scientific sense by
choosing organisms that cover the extremes of pathogenic viability
across multiple steps in a reduction method. At the November,
1998 citrus meetings it was disclosed that members of the
citrus juice industry are using Salmonella as their
target organism. Salmonella is NOT as acid resistant
as E. coli O157:H7, which has a greater capacity to
develop acid resistance. Thus, in methods of reduction which
involve the use of acids, a citrus juice producer achieving
a "5-log reduction" for Salmonella may only
be a "4+ log reduction" for E. coli O157:H7
and will fail to provide the measure of safety required. Therefore,
the use of Salmonella alone as a target organism for
multistep reductions using nonpasteurization techniques
does not suffice to provide safety from E. coli O157:H7.
It
would also appear that Salmonella was selected by the
participants because two outbreaks associated with unpasteurized
citrus were caused by Salmonella. However, in
an additional two citrus juice outbreaks, the pathogen was
not identified. Therefore, the case for Salmonella
as a target pathogen alone is not sound, and S.T.O.P. is opposed
to it.
E.
coli O157:H7 is superior to Salmonella as
a target organism because of its acid resistance; a few of
the recommended reduction steps mentioned at the Florida and
California meetings involve the use of modified pH. Listeria
is generally considered more heat resistant than either
Salmonella or E. coli O157:H7, and is also
most resistant to environmental stresses such as sanitizers.(13)
Listeria was found in Odwalla brand juice by Odwalla quality
assurance managers prior to the outbreak.(14) S.T.O.P.
strongly supports the use of E. coli O157:H7 and Listeria
as target pathogens for all unpasteurized juice reduction
and killstep methods, unless more resistant pathogens are
identified, and urges a zero tolerance standard.
Surrogates
must accurately reflect these two organisms in terms of acid
resistance, temperature resistance and the ability to form
biofilms and develop greater resistance under repeated adverse
conditions. Recent studies have shown that heating 0157:H7
without killing it leads to its developing greater heat resistance.(15)
Research is needed to show that the same is not true of its
ability to resist sanitizers or acids.
Given
the number of potential quantifiable failings of a 5-log killstep
under the current proposed regulation, S.T.O.P. continues
to hold that a 6 log reduction would be more prudent.
VII.
When is a 5-Log Killstep not a 5-Log Killstep?
There
are several flaws in FDA's current support for multistep reduction
processes for minimally processed fruit juices. One of the
central purposes in establishing a safety performance criteria
instead of mandating the use of a specific intervention technology
such as pasteurization was to ensure that new technologies
would continue to be explored and exploited for creating safer
foods. Our understanding was that it was NOT established so
that industry could cobble together Rube Goldberg solutions
of technologies that might lend the appearance of sufficiency.
However, this appears to have been the result.
A.
Identify Pathogen Load and Starting Point of Reduction Measurement
Fundamental
to the loopholes that FDA has allowed in its Proposed Rule
is the fact that, while it allows each juice producer to come
up with its own reduction process, FDA has not required that
they all start with similar quality fruit.
As
mentioned previously, the NACMCF left two critical elements
of measuring a 5-log reduction as "an exercise for the
reader":
- what
did the NACMCF consider to be the initial pathogen load?
and
- from
what point should the reduction should be measured?
The
NACMCF seemed to feel that a 5-log reduction would suffice
to reduce organisms to an appropriate level; we can feel fairly
confident that they therefore did not believe the juice processor
would be starting with a pathogen load of 6 or 7 log organisms,
all other measurements being equal.
Based
on comments at the citrus meetings, members of the juice processing
industry agree that the juice processor must start with what
is essentially "clean" fruit. Dave Sperry of California
Day Fresh, at the California meeting said, "You must
have sound fruit to produce safe juice." Chuck Orman,
also at the California meeting commented, "If you start
off with a filthy piece of fruit, and you get a log-5, you
still have a filthy piece of fruit." S.T.O.P. concurs
wholeheartedly.
As
described at the California meeting, the effectiveness of
chlorine is adversely impacted if the fruit is dirty to begin
with:
"Since
chlorine is such a great oxidizer, binds not only to water
as in the previous reaction, it also binds to dirt, leaves,
oranges, whatever else is in the system. If the recirculating
system is chlorinated and binds-- the chlorine binds to
all the dirt that happens to be on the fruit, then you are
using up all of your chlorine. Total chlorine is the sum
of what's free and what's bound, bound to the dirt, bound
to the bacteria, and therefore it is not useful at this
time. So it is really important that we look at concentration
of free chlorine, not just total." (16)
Using
dirty, unculled fruit as the starting point of a reduction
process virtually ensures that the organism load will be higher
than that assumed by the NACMCF, it casts doubt on the effectiveness
of subsequent steps, and it suggests that the 5-log reduction
can be overwhelmed.
FDA
must set parameters by which all fruit juice processors will
be starting their process measurements with at least comparable
fruit. We would recommend the following.
- All
orchard fruit intended for minimally processed juice must
be hand-picked from the tree, not picked up off the ground.
- All
fruit must then be hand culled for damage and blemishes
such as crevices or dimples that might harbor microorganisms
or make it challenging for sanitizers or brushes to reach.
- All
fruit must then be rinsed with pathogen-free water.
The
latest research should be used to identify which rinsing methods
results in the least cross contamination.
These
three steps are simply gross filth reduction. They should
not be considered part of the "5-log reduction"
but calibrating measures that enable government to ensure
that the fruit going into a juice process at a small roadside
stand in Massachusetts is similar to the fruit being processed
by a gift fruit shipper in Florida which should be similar
to the fruit being processed by a large, minimally processed
juice processor in California.
If
FDA has difficulty understanding how to enforce this standard,
S.T.O.P. would suggest that a new "grade" of fruit
("minimally processed juice grade" fruit) which
would be subject to the above steps. Only this grade of fruit
could be used in minimally processed fruit juices.
To
allow any given producer to use anything other than visibly
clean, unblemished fruit is to allow for great variation in
the definition of a 5-log killstep... a variation which will
virtually ensure that unsafe juice is being sold to consumers
without warning labels.
B.
Culling/Grading Should Not Be Considered A Reduction Step
If
in the final juice HACCP rule, FDA fails to identify an appropriate
starting point and pathogen load for minimally processing
juice, it should not allow culling and grading to be considered
as part of the cumulative 5-log reduction.
The
U.S.D.A. definition of cider grade apples is:
"apples
which are free from decay, worm holes and internal breakdown"
(17)
Implicit
in this definition of "juice grade" apples is that
they have failed to qualify for the more stringent requirements
of Grade Numbers 1 and 2, which are:
"....not
overripe, which are free from decay, worm holes, freezing
injury and internal breakdown and free from any other defect,
or combination of defects..."
"Culls"
are then defined as:
"apples
which fail to meet the requirements of U.S. Cider Grade."
In
any given harvest, fruit that meets commercial grade qualifications
(size, shape, undamaged) is sold as whole fruit. The remaining
edible fruit is qualified as "juice grade," and
the rest is considered "culls." The technique of
culling a batch of apples that fails to meet grades one and
two thus has two purposes: 1) to identify and separate fruit
with unusual cosmetic or shape characteristics, and 2) to
identify and remove decayed, bruised or damaged fruit from
a batch.
While
culling and grading technically fit FDA's definition of a
reduction method (because the definition is so loose), they
are inappropriate to be included as part of the cumulative
5-log reduction to produce safe, minimally processed juice.
The latest science has shown that microbes can more easily
penetrate and adhere to broken or damaged cells on produce.
Thus, culling merely removes from the juicing process fruit
that should have been considered unsafe in the first place.
Such fruit should automatically be presumed to harbor significant
loads of potentially pathogenic microorganisms.
While
culling may remove the larger percentage of obvious contamination,
significant invisible contamination, even greater than the
5-log load, may remain because microbiological contamination
is not limited to fruit that have been damaged or has crevices
or blemishes. At the Florida meeting, Dr. Strobos pointed
out that "When you have fecal contamination, the level
of pathogenic organisms that you get in a fecal contaminant
is usually in the 10 to 11 or 10 to 12 range." Thus culling/grading
should merely be considered a pre-step that reduces the initial
pathogen load from 10 logs to something closer to 7 or 6 logs.
Lastly,
it is absolutely critical that FDA specify that loads of fruit
that arrive with debris or dirt be culled first and then rinsed
off prior to being placed in any dunk tank of flume that could
carry contamination from unsanitary fruit with a high pathogen
loads to relatively sanitary fruit within a batch. The practice
of cross contaminating fruit bound for minimally processed
juice by floating it in large tanks of water without adequate
sanitizer must stop. FDA must stipulate that sanitizers employed
in a reduction method should only be used on visibly clean
fruit so that the true effectiveness of the sanitizer is employed.
C.
A Single 5-Log Killstep is Not Equal to a Cumulative 5-Log
Reduction Method
At
the California meeting, FDA's John Kvenberg is quoted as saying:
"Everything
we have done today assumes we are in a sanitary operation
and nobody is introducing new bugs into this, because we
are talking about the bugs that come in with the fruit.
We are not talking about bugs that get on the fruit from
an unsanitary plant. So we are talking about sanitary operations
here."
Unfortunately,
multiple participants at both meeting were specifically not
speaking about this type of situation. A single 5-log killstep,
such as pasteurization immediately prior to placement in sterile
packaging is distinctly different from the many multiple step
reduction methods proposed for citrus juices.
First,
in the 5-log pasteurization for juice, putting all the juice
of the apples together into a single batch creates a greater
level of homogenization PRIOR to the 5-log killstep. While
organisms are not distributed evenly throughout the batch,
they are more highly distributed than the organisms on a single
piece of contaminated fruit going through a per-fruit, multistep
reduction process. Thus, the multistep reduction method is
more easily overwhelmed by a high point load, i.e. a single
piece of heavily contaminated fruit, than a single killstep
operating across an entire batch of fluid.
Second,
more than one speaker pointed out that you cannot simply add
killsteps cumulatively because two similar (brushing, for
example) steps which each achieve a 1 log killstep independently
will not achieve a 2 log killstep together because the first
step would already eliminate most of the organisms affected
by the second step.
Not
mentioned, however, was that when FDA accepts using multiple
steps in lieu of a single step, it accepts the potential for
added contamination between steps. The fact that additional
control points are being introduced increases the overall
estimated risk of the system. In point of fact, we are NOT
concerned simply with contamination that might come in on
the fruit, but also about contamination that can occur in
plant, in handling, or in transport. Handler errors have played
a significant role in citrus juice outbreaks. It is a luxury
to presume that all steps are completely sanitary; the chances
of each step going wrong in an open system are multiplied
across the additional steps to create a combined risk assessment.
Thus, a third argument against equivalency between pasteurization
and a multistep 5-log reduction is the increased risk inherent
in a multistep system.
Fourth,
while we believe that FDA might be able to make an argument
that in a sanitary plant, fruit handled in a multistep
reduction method to produce minimally processed juice might
be able to achieve something close to a 5-log killstep, we
refuse to accept this argument when significant time and temperature
variations are introduced between steps. Washing in the field
followed by waxing at a gift shipper followed by juicing at
a grocery store fails to meet the 5-log criteria by introducing
many potential points of contamination and opportunities for
growth of organisms between steps. Indeed, unless fruit
is shipped under refrigerated, dry (not humid), truly sterile
conditions, we contend that any new or remaining contamination
could easily grow back before the fruit is squeezed. This
type of reduction simply cannot be considered equivalent to
a system that is entirely in-plant and, especially not to
an in-plant process that includes pasteurization conducted
under sanitary, HACCP principles.
FDA
must bring to an end the illusion that any sequence of different
reduction steps will meet its criteria. While the simplest
and most scientifically exact way to achieve this would be
to disallow multistep reduction methods, we do not believe
that FDA will take this step having already committed to industry
that this approach will qualify. However, we do expect FDA
to take a strong stand against reduction steps separated by
vast physical, time and temperature parameters. If multistep
reductions are to be allowed, either they must be carried
out under stringent sanitary conditions followed by FDA oversight
or the level of reduction achieved must be significantly higher.
D.
Assumption that the Interior of Citrus Fruit is Sanitary
A
major difference between pasteurization of apple juice, for
example, and the multistep reductions proposed for citrus
juices is that pasteurization will treat the juice itself
from the fruit, whereas in the citrus juice reduction steps,
the citrus juice is left relatively untreated. This has been
deemed adequate from a hypothesis that citrus juice is naturally
sterile.
Science
is now proving that different types of produce can uptake
pathogenic organisms through their stems. The tomato stem
scar, in particular, has been the focus of this type of research
and has led to a requirement that when tomatoes are placed
in dunk tanks there must be a temperature differential between
the tomato and the water to help ensure that the interior
of the tomato does not become contaminated.(18) If
it were possible for the stem scar of a citrus fruit to uptake
pathogens, when it was dumped into a rinsing tank, for example,
it would be possible to contaminate the interior juice of
the fruit, rendering a multistep reduction process that addresses
the exterior of the fruit insufficient to provide safe juice.
S.T.O.P.
merely points out that all the science supporting a sterile
interior of citrus fruit may not be complete.
VII.
End Product Testing Requirements
S.T.O.P.
strongly believes that end product testing must be conducted,
especially for multistep reduction processes. Fecal coliform
testing alone, while helpful as an indicator, is insufficient
because of the heartiness of E. coli O157:H7 and its
ability to resist acid treatments in particular. S.T.O.P.
expects FDA to develop a performance standard of zero tolerance
for E. coli O157:H7 and Listeria. Microbial
testing for E. coli O157:H7 should be conducted using
the latest technology available in combination with enrichment
broths and NOT on McConkey Sorbitol agar alone. Testing
for E. coli O157:H7 in alfalfa sprout seeds has
shown that injured E. coli O157:H7 organisms do not
necessarily grow out on McConkey Sorbitol but are, in fact,
present after the heavy use of sanitizers. (19)
VIII.
Motivating Industry: Current Education Efforts Toward Juice
Producers are Inadequate
The
transcripts from the November meetings indicate that FDA unfortunately
lost a significant opportunity to educate industry about foodborne
illness by skipping over the "whys" and going straight
to the "hows." From the transcripts, it is apparent
that some people attending these meetings were not aware of
the Agency's rule rationale. While the citrus juice meetings
in Florida and California took place after the label rulemaking
already occurred, it is important to provide very basic information
about issues of food safety at such venues in order to ensure
that industry understands the breadth and depth of the public
health issues caused by juice contamination. The type of information
industry needs to know includes:
- a
basic understanding of the emergence of pathogens in recent
years
- number
of children, immune impaired, seniors affected
- severity
of illness and its long term repercussions
- basis
for underreporting of all foodborne illnesses around the
country
- potential
sources of different outbreaks
Some
of the quantification could be handled by the table recommended
in section II.
By
failing to repeatedly quantify and qualify public health issues
to members of industry, FDA continues to leave industry with
the impression that the agency is acting arbitrarily and,
to quote one Florida citrus producer, "And for all of
these years and just to have an incident or two ruin it for
people is -- is awful, terrible." FDA has an obligation
to empower industry to proceed, not just out of fear of regulation,
but out of an understanding of the magnitude of the public
health threat of pathogenic contamination and the long term
consequences for victims.
At
the very least, information on Florida's 4-5% levels of fecal
contamination in unpasteurized citrus juice was not subsequently
distributed at the citrus meeting in California, though it
would have been valuable.
As
part of its overall communication strategy, FDA should develop
a single presentation that provides the most basic data about
organisms, the diseases they cause, outbreaks, the sources
of outbreaks, and impact of such outbreaks pertinent to the
industry with which FDA is dealing. While time is always short,
it is imperative that FDA continue to reiterate the issues
that have brought the agency to this point so that juice producers
do not walk away with the impression that it is a "mere
incident or two" that has caused regulations to be put
into place.
VII.
In Conclusion
FDA's
citrus juice meetings, while well intentioned, have pointed
out how woefully inadequate the Proposed Rule for Juice HACCP
is. In proposing a performance criteria in place of a single,
specific intervention technology, FDA has opened a Pandora's
box of potential methods that has led industry to jump through
hoops like a trained dog. In a few instances, highly committed,
larger producers appear to have applied HACCP and science
to achieve something similar to pasteurization. Unfortunately
for consumers, the rest of the industry seems to be holding
its breath, knowing that FDA:
- has
not applied rules to the potentially hazardous members of
the juicing industry,
- has
not accurately assessed the full range of process risks,
and
- will
not inspect all producers to ensure that proper steps have
been taken.
Equating
the safety of a citrus juice that has been heat
treated
- to
a specific time and temperature criteria
- under
sterile/HACCP conditions in a single plant
- following
culling, brushing and washing
to
a citrus juice that has been multistep reduced
- by
multiple companies
- with
transportation between them
is
to put children, seniors, the immune impaired and pregnant
women at risk. FDA must set basic calibration standards to
ensure that all industry players are starting from the same
point. If FDA continues to support multistep reductions, it
must set a performance standard that is truly equal in risk/benefits
to a single killstep. Lastly, FDA must mandate end product
testing and zero tolerance for E. coli O157:H7
and Listeria monocytogenes. Without these basic requirements,
the 5-log requirement is meaningless. Garbage in begets garbage
out. We look to FDA to create a rule that will dramatically
improve the safety of all juices that are considered "minimally
processed."
Nancy
Donley,
President
Laurie
Girand
Advisory Board Member
- Carey,
Pete, "Testing Dispute Preceded Tainted Odwalla Juice;
Management Divided: The Quality Control Manager Disagreed
with Newly Hired Superiors Over Testing Procedures and Unrelated
Bacteria. Replaced as Quality Official, she later was contacted
by FDA," 10/31/97.
- Food
Labeling: Warning and Notice Statement: Labeling of Juice
Products; Final Rule; Federal Register: July 8, 2025 (Volume
63, Number 130), Pages 37029-37056.
- Transcript
of Proceedings, FDA Technical Workshop,; Citrus Research
and Education Center, University of Florida, Lake Alfred,
Florida, November, 12, 1998; page 34.
- Federal
Register, Vol., 63, Friday, May 1, 1998; page 24268
- Ibid.,
page 24273.
- Transcript
of Proceedings, Citrus Juice Workshop, Irvine, CA; November
19, 1998.
- Transcript
of Proceedings, Florida; Ibid., page 39.
- Ibid.,
pages 34-35.
- Recommendations
of the Fresh Produce Subcommittee of the NACMCF per juice
safety. No date.
- Transcript
of Proceedings, Ibid. , page 34.
- Ibid.
- Juice
Labeling Final Rule
- Conversation
with Dane Bernard, Senior Director, Food Safety Programs,
National Food Processors Association.
- Carey,
Pete, "Testing Dispute Preceded Tainted Odwalla Juice...,"
Ibid.
- Summary
from the National Meat Association, 7/6/98: "According
to new research conducted by the Agricultural Research Service,
exposing E. coli 0157 :H7 to sublethal temperatures can
actually make it more resistant to heat. The study showed
that samples of the bacteria heated in beef gravy, but not
killed, survived up to 1.5 times as long as unheated samples.
The increased resistance lasted up to 48 hours. Food Chemical
News reported today that in light of these findings, consumers
and food processors should be aware that heating foods slowly
to the final cooking temperature will not kill the bacteria
that may be present. Researchers pointed out that the 160
F cooking temperature should be sufficient to kill even
the heat-resistant bacteria."
- Comments
of Linda Frelke, Odwalla, Transcript of Proceedings, Citrus
Juice Workshop, Irvine, CA; November 19, 1998.
- "United
States Standards for Grades of Apples for Processing,"
U.S.D.A., 6/1/61, reprinted 1/97
- "Equivalency
is 'two-way street,' Buchanan cautions fresh produce meeting,"
Food Chemical News, May 18, 1998, page 15.
- FDA
Sponsored Sprout Safety Meeting, 9/28-9/29/98, Washington,
DC.; data by Dr. Beuchat, Atlanta, GA.
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